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Copper Rod Breakdown Machine , 450/13 DT Large Copper Wire Drawing Machine

Categories Rod Breakdown Machine
Brand Name: HXE
Model Number: 13DT
Certification: ISO/SGS
Place of Origin: China(Mainland)
MOQ: 1 set
Price: Negotiable
Payment Terms: T/T, L/C
Supply Ability: 10 sets per year
Delivery Time: 70-90 work days
Packaging Details: Packed with plastic film, U-steel under the machine, 40HQ,20GP container
Inlet diameter: 8mm
Outlet diameter: 1.2mm-4.5mm
Main motor: 280KW
Power source: 380V/50-60HZ
Product name: Rod breakdown machine
Drawing material: copper/copper alloy
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    Copper Rod Breakdown Machine , 450/13 DT Large Copper Wire Drawing Machine

    HXE-450/13DL Copper rod breakdown machine with annealing machine


    I. Quick details


    HXE-450/13DL Copper rod breakdown machine is used to draw and anneal single bare copper wire from 8mm to 1.2mm-4.5mm.The drawing capstans are arranged in a line that are able to work continuously with drawing speed and electrical control can be matched with each other.


    II. Compositions of equipment


    NameQuantity
    1. Cantilever Pay-off shelf1
    2. HXE-450/13DL Main drawing machine1
    3. HXE-TH450 Annealing machine1
    4. HXE-180 Tension controller1
    5. HXE-WF800 Coiler & Basket changer system1
    6. HXE-SX630 Double spoolers1
    7. Electrical cabinet2
    8. Operation panel / With PLC&Touching screen1
    9. Steam generator 24KW1
    10. Wire Pointing & Threading machine1
    11. Copper power filter1
    12. Gear oil station1
    13. Air compressor & Air tank1
    14. Butt welding machine (For 8mm copper rod)1
    15. Spare parts

    III. Main technical parameters


    1. Inlet8mm (Inlet wire straightening function is provided)
    2. Outlet1.2mm-4.5mm (Final die rotation function is provided)
    3. Diameter of capstans450mm
    4. Speed1500m/min, Capacity say 1.2mm, 780kg per hour
    5. Slip ratio1.4-1.2 decrease
    6. Quantity of capstan13
    7. CapstanTungsten carbide (With wire threading function)
    8. Quick dies changeAvailable / Require less dies
    9. Main motorDC280KW, with DC Controller
    10. Fix speed motorDC75KW, with DC Controller
    11. GearChangeable
    12. Noises of machine≤85 db
    13. Protection coverMotor transmission cover installed
    14. OthersHeat exchanger for Gear oil is provided
    15. OthersAll main pipes are provided
    16. Others Gear oil station system is provided, including: Pump, Gear oil tank, Pipes, Oil Pressure Gauge, Signal wire.
    17. Others Heat exchanger for Lubrication oil and Heat exchanger for cooling water, no need. You need prepare one Underground Tank for Lubrication Oil recycle, one Water Tower for Cooling Water recycle.

    IV. Machine structure


    Annealing method is DC Three section annealing, there are three contact capstans, as Pre-Heating, Annealing and Drying. For drawing machine part, there is belts that connection from the Fix-speed capstan to the Annealer machine to achieve the transmission, as keep same speed.

    Connect the Up capstan and Down capstan with Positive and Negative power,

    to make the wire in a short circuit, to achieve the heating.

    There is annealing plate to auto track and adjust the speed and annealing voltage.

    To achieve fast coolant to make the wire soft(Annealing), the Down capstan is immersed into the coolant water(There is a water tank in the bottom of the Annealer machine), coolant water with 0.5% anti-oxidation. With the Pump to pump the coolant water through all pipes and valves, half sealed annealing door. Adjust the valves to adjust the coolant water in certain height.

    To make sure the wire no oxidation, in the annealing protection pipe has steam (Buyer self will prepare Steam generator).

    In the drying section, has a blowing device (Require two dies, Buyer self prepare), by compressed air (Buyer self prepare Air compressor) to blow the water on the surface of the wire.


    V. Machine maintenance and precautions


    1. Make sure the machine and the capstans clean, no scrap, no break wire.

    2. Make sure the Take-up part clean.

    3. Electrical cabinet should be closed.

    4. Change belts if worn out.

    5. Only qualified electrical technician can repair the electrical part.

    6. Never change the Inverter parameter.

    7. If something wrong with the machine that can`t solve, please contact the supplier first.

    Do not open the machine without consulting to the supplier.

    8. Put lubrication oil to the parts regularly, to make sure all parts running fluently. After running 1000 hours, clean all the bearings.

    9. Annealed nickel belt and Annealing carbon brush are consuming parts. If spark happens a lot on the annealing capstans, then should change the nickel belt. If the carbon is going to run out, then need to change a new set.


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