Factory IBC Grid IBC Cage Frame Intermediate Bulk Container Iron Tube Mesh Machine Automatic Production Line

Workflow

Work flow:

Frame Processing: Frame Welding → Frame Bending → Pipe → Inserting and Locking → Frame Punching And Hole Making

Base Processing: Base Pipe Bending Machine → Base Welding


Main equipments

Frame Processing Machine

Frame Welding Machine Welding Efficiency: 45sec/pc Reinforced Gantry Structure for high rigidity and stable operation. Medium-Frequency Inverter Power Supply for energy-efficient welding. 6 Welding Heads & Power Systems, each with independent current adjustment for reliable weld spots. Double-Layer Feeder Design for continuous operation: while one feeder welds, the other loads materials. Automatic Stepping Welding with servo-driven stepping belt for precise positioning. Automatic Demolding: Cylinder ejects after welding to prepare for unloading. Automatic Unloading: Servo-controlled grabber moves welded product to designated position, reducing labor and improving efficiency. 90° Rotating Unloading Feeder for easy transportation.

Frame Bending Machine

Whole-frame Processing for high bending precision, stable operation, and efficiency. Bends a frame every 15-20s.

Special Bending Balance System ensures frame diagonal accuracy.

HMI + PLC Control for high automation.

Manipulator Option for automatic loading/unloading, reducing personnel.

Quick Mold Change for bending different pipes.

Servo Hydraulic System with fast response, low inertia, and high precision.

Modular Design allows customization for automation based on customer needs.

Frame Locking Machine

Efficiency and Quality: The locking process takes approximately 25-30 seconds to complete.

Machine Frame processed as a whole for high insertion precision, strong locking, stable, and efficient operation.

HMI + PLC Control for high automation.

Manipulator Option for automatic loading/unloading, reducing personnel.

Quick Mold Change to meet different locking pipe requirements with easy mold replacement.

Servo Hydraulic System with fast response, low inertia, and high precision.

Modular Design allows customization of automation based on customer needs.

Punching and Hole Making Machine

Efficiency and Quality: The locking process takes approximately 25-30 seconds to complete.

Machine Frame: Whole-body processing for high precision, stable, and efficient operation.

Control System: HMI + PLC for high automation.

Manipulator: Option for automatic loading/unloading, reducing personnel.

Quick Mold Change: Easily replace molds to meet different pipe punching needs.

Servo Hydraulic System: Fast response, low inertia, and high precision.

Modular Design: Customizable automation based on customer needs.

Base Processing Machine

Base Pipe Bending Machine

Base Pipe Welding Machine​

Design: Horizontal structure with 7 welding heads for base frame welding. Operator only needs to load/unload; welding is automatic.

Power: 3 sets of MF DC 160KVA.

Benefits: Improves product quality and production rate, reduces costs, and eliminates instability caused by manual welding. Higher automation and production efficiency.

Other informations

IBC Cage Frame production line Layout Diagram

Production Results

Established in 1995, Trintfar is a high-tech enterprise of automatic welding equipment integrating scientific research, development, manufacturing and sales.
As a national high-tech enterprise, after more than 20 years of unremitting efforts, Trintfar has many cutting-edge welding technology products, including medium frequency, high frequency inverter resistance welding machine, numerical control resistance welding, laser welding equipment, automobile welding production line, welding robot integrated system, high speed steel drum seam welding machine, etc. It is not only used in major automobile manufacturing and parts manufacturing enterprises, but also in aerospace, home appliance manufacturing, high-speed rail, low-voltage electrical appliances and other industries. The innovative team, excellent product design, advanced technology and reliable quality have made the Trintfar brand a reputation as a "reliable partner" in the welding equipment market at home and abroad.
At present, Trintfar has a large number of high-quality talents who are dedicated, innovative, and united. All staffs adhere to the "sincere, innovative" business philosophy, has been committed to providing customers with efficient welding automation solutions. From consulting to welding equipment operation and maintenance, our service has been accompanied by our customers.
With high-tech and high-quality services, we will continue to work hard and innovate. We sincerely and enthusiastically expect to share with our customers the high efficiency, high quality and work pleasure brought by our combination of advanced technology and lean production.